The first batch of the solar array being applied to the shell:

Spreading the Sylgard on the top of the shell.

Popping the bubbles that surface.

The Sylgard is poured, now the cells are applied.

Every engineer's best friend: Pizza and Nalgene bottles.

Finished the cell application. Now the heat from the lamps will cure the Sylgard.

...making sure the spacing of the cells is perfect.

"Do Not Touch (unless you are a solar cell)"